Industrial water filtration sysstems find its use in any large industrial environment. Be it to control humidity and temperature through cooling towers or to get a high purity of water for e-coating in an automotive plant, these filtration systems are necessary to ensure the smooth running of machinery and low operational costs. Dirty water can lead to scaling and equipment fouling. Monitors, tubes, sensors, heat exchangers and other parts all become fouled when dirt from the water settles on the warm surfaces. This reduces the thermal efficiency of the system, affects the flow rate, slows operations, and impacts the overall quality of the final product.
The cardinal rule of filtration is to design a system such that the filter capacity is 10%v more than the actual filter capacity. Before installing a filter system it is best to get a water testing done by a professional to determine the filter type and filter size. You should also keep in mind overload and upset conditions while designing your filter system.
There are various options of industrial water filtration systems available in the market. One of the most popular filter systems is the Automatic Screen Filter. Though it is comparatively more expensive, medium cost filters are also available in this option. This filter system offers a high efficiency flush, usually of 8 to 10 seconds, with very low water volume. It is also easy to install in the existing system, is reliable and is low maintenance.
One of the most important parts of the automatic screen filter is the filter control system. This control system is responsible for initiating the flush process either by high differential pressure or a timer. It also constitutes an alarm system which informs the operator of any filter malfunction. Some control systems also have an LCD screen which counts the number of flushes, displays the time since the last flush and shows the operating condition of the filter. Some industrial controllers are adept at flushing up to four filters in a panel.
Industrial water filtration systems find their use in not only the smooth running of equipment but also to check ecological damage that takes place when water is flushed out into the public sewers. It is this same water that finds its way into the primary water source. Installing an appropriate filtration system checks this damage and increases machine efficiency all at the same time.
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